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Hot Juice Filling Machine 4000 Bph 3L Automatic Plastic Bottle Ultra Clean

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China Jiangsu Zhongyin Machinery Co.,Ltd certification
China Jiangsu Zhongyin Machinery Co.,Ltd certification
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Hot Juice Filling Machine 4000 Bph 3L Automatic Plastic Bottle Ultra Clean

Hot Juice Filling Machine 4000 Bph 3L Automatic Plastic Bottle Ultra Clean
Hot Juice Filling Machine 4000 Bph 3L Automatic Plastic Bottle Ultra Clean

Large Image :  Hot Juice Filling Machine 4000 Bph 3L Automatic Plastic Bottle Ultra Clean

Product Details:
Place of Origin: Zhangjiagang, China
Brand Name: China Beverage
Certification: CE ISO
Model Number: UCF25-25-25-5
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Negotiable
Packaging Details: Wooden days
Delivery Time: 45-90 Working Days
Payment Terms: L/C, T/T, Western Union
Supply Ability: 10 sets/season
Detailed Product Description
Product Name: NFC Fruit Juice Filling Machine Bottle Volume: 1.5L-3L
Package: PET Plastic Bottle Capacity: 4000BPH (3L)
Filling Temperature: 65℃-72℃ Applicable Products: Juice, Tea, Milk
High Light:

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4000Bph 3L Automatic Plastic Bottle Ultra Clean Juice Hot Filling Machine

 
As the exclusive technology of China-Beverage, ultra clean filling is also called moderate temperature filling. It is designed to make use of the standard PET bottle's utmost limit of heat bearing point. In this way, there is no need to use the heat resistant bottle so that the production cost is decreased. As the filling temperature is lower, the sanitary requirement and the microorganism control are stricter. 4-in-1 and 5-in-1 ultra clean filling system has disinfectant rinsing and sterile water rinsing. Some parts design ultra clean filling system is the same with that of aseptic filling system, but it is more economic than aseptic filling system.
 

Overview:

Applicable products: Fresh juice, Tea drink, etc.
Applicable containers: PET plastic bottle, round bottle & square bottle
Filling principle: Hot filling
Filling temperature: 65
℃-72℃
Production capacity: 4000BPH (3L) -customized

 

Main Configuration:

Material of filling valve Stainless steel SUS304
Main motor ABB/ SEW
Sliding bearing IGUS
Frequency inverter MISBUSHI
Touch screen PROFACE/MITSUBISHI
PLC MITSBUSHI
Pneumatic components FESTO/SMC
Seals Busak+Shamban (America)
Photocell switch Banner (America)
proximity switch TURCK (Germany)

 

Main feature:

a. Disinfectant filling machine

1) Sterilization with two-wheel disinfectant ensures both effective disinfection time and disinfectant consumption.
2) Washing machine is electronically controlled, each washing branch adopts imported pneumatic diaphragm valve, which is controlled by PLC to realize the opening and closing of the bottle flushing valve.
3) Aseptic water bottle washer has steam shielding to avoid contamination of sterile water by microorganisms.
4) Compared with the traditional water-distributing tray structure, this electronic bottle flushing has a simple structure, no relative sliding mating surface and sanitary corner, easy to clean, and can withstand acid and alkali cleaning liquid and has a long service life.
5) Pneumatic diaphragm valves and electrical control systems are installed in the operation space of the filling room for easy observation and maintenance, and can reduce the aseptic space.
6) Rotating disksare all welded with stainless steel AISI304.
7) Large flat-toothed bearings for smooth and reliable operation.
8) The bottle holder is made of stainless steel AISI304, which is hygienic and durable.
9) Bottle clamps and lifting sliding sleeves are all German igus corrosion-resistant maintenance-free bearings.



c. Transition wheel

1) Make the bottle to flip over the transition wheel to win the maximum bottle washing time.
2) There is aseptic water washing nozzle at the transition wheel between the filling machine and the capping machine to rinse the residual material at the thread of the bottle mouth.
3) Replace the traditional dial with a bottle-necked bottle clip. When using different bottles shape, there is no need to adjust the height of this machine, and no need to replace or adjust any parts. Adapt to thinner, lighter bottle shapes and reduce costs of bottle producing.



d. Material filling machine

1) It adopts non-contact filling way, which can effectively prevent secondary pollution;
2) It is used with imported pneumatic diaphragm filling valve, to measure the filling capacity with KROHNE (or E+H) high-precision electromagnetic flowmeter to realize the valve opening and closing.
3) The filling valve has simple structure, easy to clean, can withstand acid and alkali cleaning liquid and high temperature of 150 °C; it has a long service life. The filling valve port adopts patented slow-flow device of our company, which can effectively prevent material from foaming and overflowing.
4) Electromagnetic flowmeter and pneumatic diaphragm filling valve and flow electrical control system are installed in the operation space of the filling room, which is convenient for users to observe and repair, then can reduce the aseptic space.
5) The filling machine is equipped with an automatic CIP cleaning system, which can effectively clean the inner and outer walls of the filling valve, contacting with material. The CIP cleaning process is automatically completed by the PLC.
6) The filling machine has its own liquid cylinder and is equipped with a pressure and liquid level sensor to monitor the condition of the material in the liquid tank in real time.
7) The rotating disks are all made of stainless steel AISI304. The support bearing is a large flat toothed ball bearing, which is stable and reliable.



e. Capping machine

1) Imported aseptic capping machine: no lubrication, corrosion resistance, hygienic and reliable.
2) There is bottle-feeding detection switch at capping part, together with the cap locking cylinder control discharging the caps to ensure that it will stop feeding caps when no bottles coming, and reduce the caps loss.
3) A set of photoelectric switches are installed on the cap loading rails. When no caps are on the cap loading rails, the machine will automatically stop running and alarm, which can effectively avoid the situation of no caps.
4) COP/SOP nozzles are provided for surface cleaning and sterilization of the capping mold, the stop-rotary cutter and the cap dialing disc.

 

Company Serivce:


1. China-Beverage is one professional manufacturer in beverage production line, for juice drink, drinking water, carbonated soft drink, milk, etc.

We have our own factory, with 15000 square meter.
2. China-Beverage has the certifications of ISO, CE and so on.
3. The production lines made by China-Beverage are exported to many countries abroad every year, such as America, Japan, Korea, Thailand,

Vietnam, Myanmar, Philippines, Israel, Tanzania, Pakistan, Ethiopia, etc.
4. China-Beverage offers free technician support and consultation to help you to buy new machines and start a new factory.
5. China-Beverage offers one year quality guarantee for the machines you buy freely.
6. China-Beverage will send our technician to your country for production line installation and commissioning.
7. Your inquiry will be replied within 24 hours, you are welcome to contact me in your convenience, please feel free to contact me if any question you have.

Contact Details
Jiangsu Zhongyin Machinery Co.,Ltd

Contact Person: Manager

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